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High-Voltage Connection Solutions for New Energy Applications

Unlock new levels of performance and reliability with our custom contact pin header assemblies

Connection Technology Pin & Socket Contact Technologies   Five proven connection technologies. One commitment to performance. 1. Crimped Crimped contacts are used to terminate multistrand wires, ensuring reliable and secure connections. The process involves pressing the wires into the contact, which can take the form of a pin or socket depending on the application. To learn more about our crimped contact pins – click here. 2. Press-fit A popular method, which may include additional pin features based on tolerances, achieves a snug fit by leveraging material properties. For instance, a press-fit is suitable for plastic assemblies when a client needs a connector. To learn more about our connector solutions – click here. 3. Staked Staking is a mechanical technique used to hit the pin from one end. It is commonly used for metal, ceramic, and plastic materials. This versatile approach comes in various forms: petal (for lamp bases), flatted (rivet-like), or control (for double-sided male pins). These options cater to different industry needs, ensuring optimal functionality and precision. The Slimline Bulb Pin is a great example of our Staked Pins. If you’d like to see an example of the slimline pin – click here. 4. Soldered A less common approach for hollow pins, but can be used for larger diameter pins when the application is taking advantage of the low overall weight of a hollow pin. 5. Overmolded Another infrequent approach for hollow pins occurs when the pin is encompassed within a molding material, ensuring stability and security. Custom Solution Process From Drawing To Precision Solution ▣ Drawing Input Provide 2D / 3D drawings or samples. ⚙ Material Selection Confirm suitable material requirements. ◇ Custom Solution Receive your dedicated manufacturing plan. Quick Answers Frequently Asked Questions Can you manufacture from drawings?+ Yes. We can manufacture custom pin and socket contacts from your 2D / 3D drawings, dimensional requirements, samples, or application specifications. What materials are available?+ Common options include brass, phosphor bronze, beryllium copper and other copper alloys. Material selection can be matched to conductivity, strength, elasticity and plating requirements. Do you support mass production?+ Yes. After prototype and sample approval, production can be scaled for repeat orders and higher-volume requirements with controlled dimensions and consistent quality. Precision Contact Portfolio Precision Pin & Socket Contacts. Built to Perform. A more visual product presentation that lets the part geometry and finish become the focal point instead of placing every product inside identical small cards. ↗ Precision Pin Contact Precision-turned pin contacts for demanding electrical and electronic connection systems.   ↗ Socket Contact   ↗ Custom Terminal Pin   ↗ Made to Drawing   Engineering Insights Technical Articles Manufacturing knowledge and engineering solutions for precision electrical contacts. 01 How CNC Machining Improves Precision of Pin Contacts Process control, dimensional accuracy and production repeatability. →   02 Choosing The Right Material For Socket Contacts Conductivity, elasticity, corrosion resistance and application fit. →   03 Surface Plating Options For Electrical Contacts Gold, nickel, tin and other finishes for performance and durability. →   03 / Industry Solution Precision contacts for demanding industries. JingCheng Electronics offers a comprehensive selection of high-quality contact pins in collars, flats, barbs, seamed and seamless configurations, with material, plating and geometry options for different application requirements. Aerospace & Defence Automotive Communication Medical WHY CHOOSE US Solution Benefits ✓Increase production efficiency ✓Reduce operation cost ✓Improve quality control ✓Support custom requirements Let’s Work Together Ready to build your next precision contact? Talk with our experts about Pin Contacts, Socket Contacts and custom precision-machined components tailored to your drawing, material and plating requirements. Contact Us View Products
Adapting to the upgrade of smart wearables, Jingcheng Industrial provides a one-stop Pogo Pin solution for a consumer electronics enterprise.

Unlock 30-50% Material Savings with our Precision-Engineered Solid Wire Contact Pins

    Our custom hollow pins provide the functionality you need with 30–70% material savings compared with machined pins.     Connection Technology Connection Technologies for Custom Hollow Pins Crimped, press-fit, staked and overmolded methods are selected around assembly structure, material behavior, retention requirements and production needs. Hero Technology Wire Termination Technology Crimped Crimped contacts terminate multistrand wires through controlled mechanical compression, creating reliable electrical continuity and secure retention. Use CaseReliable wire termination. Key StrengthSecure, consistent retention. Engineering FocusCompression, fit, repeatability. Interference Fit Press-fit Uses tolerance control and material elasticity to create a secure, solder-free interference fit for structured assemblies. Best for: controlled insertion and stable retention. Mechanical Locking Staked Mechanically deforms the pin end to lock it into metal, ceramic or plastic assemblies. Best for: strong positional locking. Integrated Assembly Overmolded Encapsulates the contact within molding material to improve stability and security in integrated assemblies. Best for: integrated structural and electrical assemblies. Custom Solution Process From Drawing To Precision Solution ▣ Drawing Input Provide 2D / 3D drawings or samples. ⚙ Material Selection Confirm suitable material requirements. ◇ Custom Solution Receive your dedicated manufacturing plan. Quick Answers Frequently Asked Questions Can you manufacture from drawings?+ Yes. We can manufacture custom pin and socket contacts from your 2D / 3D drawings, dimensional requirements, samples, or application specifications. What materials are available?+ Common options include brass, phosphor bronze, beryllium copper and other copper alloys. Material selection can be matched to conductivity, strength, elasticity and plating requirements. Do you support mass production?+ Yes. After prototype and sample approval, production can be scaled for repeat orders and higher-volume requirements with controlled dimensions and consistent quality. Precision Contact Portfolio Precision contacts.Engineered to perform. From standard pin and socket contacts to made-to-drawing components, each part is developed around geometry, material, plating and production requirements. Featured Product↗Precision Pin ContactPrecision-turned pin contacts for demanding electrical and electronic connection s Featured Product ↗ Precision Pin Contact Precision-turned pin contacts for demanding electrical and electronic connection systems. Watch precision manufacturing video Inside ProductionSee how precision contacts are made. ▶ ProductSocket Contact↗ ProductSocket Contact ↗ CustomCustom Terminal Pin↗ CustomCustom Terminal Pin ↗ EngineeringMade to Drawing↗ EngineeringMade to Drawing ↗ INDUSTRY / APPLICATION Precision Contact Solutions Custom Hollow Pins for Secure Systems. Custom pin and socket contacts engineered around your drawing, material, plating and production requirements. Have a drawing or technical requirement?Start Your Custom Project↗ Have a drawing or technical requirement?Start Your Custom Project ↗ Aerospace& Defence↗ Aerospace& Defence ↗ Automotive↗ Automotive ↗ Communication↗ Communication ↗ Medical↗ Medical ↗ ENGINEERINGMade to Drawing QUALITYControlled Consistency PRODUCTIONScalable Manufacturing Engineering Insights Technical Articles Manufacturing knowledge and engineering solutions for precision electrical contacts. Featured Article↗How CNC Machining Improves Precision of Pin ContactsProcess control, dimensional accuracy and productio Featured Article ↗ How CNC Machining Improves Precision of Pin Contacts Process control, dimensional accuracy and production repeatability. Material SelectionChoosing The Right Material For Socket ContactsConductivity, elasticity, corrosion resistance and appl Material Selection Choosing The Right Material For Socket Contacts Conductivity, elasticity, corrosion resistance and application fit. ↗ Surface EngineeringSurface Plating Options For Electrical ContactsGold, nickel, tin and other finishes for performance a Surface Engineering Surface Plating Options For Electrical Contacts Gold, nickel, tin and other finishes for performance and durability. ↗ View All Technical Articles→ View All Technical Articles →
hollow pins

Custom Hollow Pins with 30–70% Material Savings

Jingcheng manufactures custom hollow pins to customer drawings for electrical, automotive and industrial applications. Dimensions, wall thickness, materials, plating and end configurations can be customized based on electrical, mechanical and assembly requirements. Connection Technology Hollow Pin & Options Five proven connection technologies. One commitment to performance. 1. Crimped Crimp-compatible hollow pins can be designed with dedicated termination features that allow the conductor to be mechanically secured without additional soldering. The crimp area can be adjusted according to wire size, retention requirements, and assembly conditions – click here. 2. Press-fit Press-fit hollow pins can be manufactured with controlled interference features for insertion into matched holes or assemblies. Pin geometry, insertion force, retention force, and dimensional stability should be considered together during design. – click here. 3. Staked Staked hollow pins can incorporate shoulders, grooves, or deformable areas that support mechanical locking after installation. This approach can provide stable positioning where permanent retention is required. – click here. 4. Soldered Hollow pins intended for soldered assemblies can be designed with dimensions and surface conditions suited to the required soldering process. Material, plating, heat exposure, and joint geometry should all be considered during specification. 5. Overmolded Custom hollow pins can also be designed for integration into molded plastic components. Retention features, positioning surfaces, sealing requirements, and exposure to molding temperature can be incorporated into the component design. Custom Hollow Pin Development Process From Drawing To Precision Solution ▣ Drawing Input Provide 2D / 3D drawings or samples. ⚙ Material Selection Confirm suitable material requirements. ◇ Custom Solution Receive your dedicated manufacturing plan. Quick Answers Frequently Asked Questions Can you manufacture custom hollow pins from drawings?+ Yes. Custom hollow pins can be produced according to customer drawings, samples, 2D specifications, or 3D models. Dimensions, tolerances, materials, surface requirements, and functional features are reviewed before production. What parameters can be customized on a hollow pin?+ Common customizable parameters include outer diameter, inner diameter, wall thickness, overall length, shoulders, grooves, flanges, end geometry, material, surface finish, and connection features. How do you select the material for a custom hollow pin?+ Material selection depends on the required conductivity, mechanical strength, corrosion resistance, forming behavior, operating temperature, and application environment. Precision Contact Portfolio Precision contacts. Engineered to perform. From standard pin and socket contacts to made-to-drawing components, each part is developed around geometry, material, plating and production requirements. Featured Product↗Precision Pin ContactPrecision-turned pin contacts for demanding electrical and electronic connection s Featured Product ↗ Precision Pin Contact Precision-turned pin contacts for demanding electrical and electronic connection systems. Watch precision manufacturing video Inside ProductionSee how precision contacts are made. ▶ ProductSocket Contact↗ ProductSocket Contact ↗ CustomCustom Terminal Pin↗ CustomCustom Terminal Pin ↗ EngineeringMade to Drawing↗ EngineeringMade to Drawing ↗ INDUSTRY / APPLICATION Precision Contact Solutions Custom Hollow Pins for Secure Systems. Custom pin and socket contacts engineered around your drawing, material, plating and production requirements. Have a drawing or technical requirement?Start Your Custom Project↗ Have a drawing or technical requirement?Start Your Custom Project ↗ Aerospace& Defence↗ Aerospace & Defence ↗ Automotive↗ Automotive ↗ Communication↗ Communication ↗ Medical↗ Medical ↗ ENGINEERINGMade to Drawing QUALITYControlled Consistency PRODUCTIONScalable Manufacturing Engineering Insights Technical Articles Manufacturing knowledge and engineering solutions for precision electrical contacts. Featured Article↗How CNC Machining Improves Precision of Pin ContactsProcess control, dimensional accuracy and productio Featured Article ↗ How CNC Machining Improves Precision of Pin Contacts Process control, dimensional accuracy and production repeatability. Material SelectionChoosing The Right Material For Socket ContactsConductivity, elasticity, corrosion resistance and appl Material Selection Choosing The Right Material For Socket Contacts Conductivity, elasticity, corrosion resistance and application fit. ↗ Surface EngineeringSurface Plating Options For Electrical ContactsGold, nickel, tin and other finishes for performance a Surface Engineering Surface Plating Options For Electrical Contacts Gold, nickel, tin and other finishes for performance and durability. ↗ View All Technical Articles→ View All Technical Articles →