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Custom Hollow Pins with 30–70% Material Savings

Jingcheng manufactures custom hollow pins to customer drawings for electrical, automotive and industrial applications. Dimensions, wall thickness, materials, plating and end configurations can be customized based on electrical, mechanical and assembly requirements.

Connection Technology

Hollow Pin & Options

Five proven connection technologies.
One commitment to performance.

1. Crimped

Crimp-compatible hollow pins can be designed with dedicated termination features that allow the conductor to be mechanically secured without additional soldering. The crimp area can be adjusted according to wire size, retention requirements, and assembly conditions – click here.

2. Press-fit

Press-fit hollow pins can be manufactured with controlled interference features for insertion into matched holes or assemblies. Pin geometry, insertion force, retention force, and dimensional stability should be considered together during design.
– click here.

3. Staked

Staked hollow pins can incorporate shoulders, grooves, or deformable areas that support mechanical locking after installation. This approach can provide stable positioning where permanent retention is required.
– click here.

4. Soldered

Hollow pins intended for soldered assemblies can be designed with dimensions and surface conditions suited to the required soldering process. Material, plating, heat exposure, and joint geometry should all be considered during specification.

5. Overmolded

Custom hollow pins can also be designed for integration into molded plastic components. Retention features, positioning surfaces, sealing requirements, and exposure to molding temperature can be incorporated into the component design.

Custom Hollow Pin Development Process

From Drawing To Precision Solution

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Drawing Input

Provide 2D / 3D drawings or samples.

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Material Selection

Confirm suitable material requirements.

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Custom Solution

Receive your dedicated manufacturing plan.

Quick Answers

Frequently Asked Questions

Yes. Custom hollow pins can be produced according to customer drawings, samples, 2D specifications, or 3D models. Dimensions, tolerances, materials, surface requirements, and functional features are reviewed before production.

Common customizable parameters include outer diameter, inner diameter, wall thickness, overall length, shoulders, grooves, flanges, end geometry, material, surface finish, and connection features.

Material selection depends on the required conductivity, mechanical strength, corrosion resistance, forming behavior, operating temperature, and application environment.

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Precision contacts.
Engineered to perform.

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INDUSTRY / APPLICATION
Precision Contact Solutions

Custom Hollow Pins for Secure Systems.

Custom pin and socket contacts engineered around your drawing, material, plating and production requirements.

Have a drawing or technical requirement?Start Your Custom Project
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Aerospace
& Defence
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Automotive
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Medical

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ENGINEERINGMade to Drawing
QUALITYControlled Consistency
PRODUCTIONScalable Manufacturing
Engineering Insights

Technical Articles

Manufacturing knowledge and engineering solutions for precision electrical contacts.

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