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hollow pins

Custom Hollow Pins with 30–70% Material Savings

Jingcheng manufactures custom hollow pins to customer drawings for electrical, automotive and industrial applications. Dimensions, wall thickness, materials, plating and end configurations can be customized based on electrical, mechanical and assembly requirements. Connection Technology Hollow Pin & Options Five proven connection technologies. One commitment to performance. 1. Crimped Crimp-compatible hollow pins can be designed with dedicated termination features that allow the conductor to be mechanically secured without additional soldering. The crimp area can be adjusted according to wire size, retention requirements, and assembly conditions – click here. 2. Press-fit Press-fit hollow pins can be manufactured with controlled interference features for insertion into matched holes or assemblies. Pin geometry, insertion force, retention force, and dimensional stability should be considered together during design. – click here. 3. Staked Staked hollow pins can incorporate shoulders, grooves, or deformable areas that support mechanical locking after installation. This approach can provide stable positioning where permanent retention is required. – click here. 4. Soldered Hollow pins intended for soldered assemblies can be designed with dimensions and surface conditions suited to the required soldering process. Material, plating, heat exposure, and joint geometry should all be considered during specification. 5. Overmolded Custom hollow pins can also be designed for integration into molded plastic components. Retention features, positioning surfaces, sealing requirements, and exposure to molding temperature can be incorporated into the component design. Custom Hollow Pin Development Process From Drawing To Precision Solution ▣ Drawing Input Provide 2D / 3D drawings or samples. ⚙ Material Selection Confirm suitable material requirements. ◇ Custom Solution Receive your dedicated manufacturing plan. Quick Answers Frequently Asked Questions Can you manufacture custom hollow pins from drawings?+ Yes. Custom hollow pins can be produced according to customer drawings, samples, 2D specifications, or 3D models. Dimensions, tolerances, materials, surface requirements, and functional features are reviewed before production. What parameters can be customized on a hollow pin?+ Common customizable parameters include outer diameter, inner diameter, wall thickness, overall length, shoulders, grooves, flanges, end geometry, material, surface finish, and connection features. How do you select the material for a custom hollow pin?+ Material selection depends on the required conductivity, mechanical strength, corrosion resistance, forming behavior, operating temperature, and application environment. Precision Contact Portfolio Precision contacts. Engineered to perform. From standard pin and socket contacts to made-to-drawing components, each part is developed around geometry, material, plating and production requirements. Featured Product↗Precision Pin ContactPrecision-turned pin contacts for demanding electrical and electronic connection s Featured Product ↗ Precision Pin Contact Precision-turned pin contacts for demanding electrical and electronic connection systems. Watch precision manufacturing video Inside ProductionSee how precision contacts are made. ▶ ProductSocket Contact↗ ProductSocket Contact ↗ CustomCustom Terminal Pin↗ CustomCustom Terminal Pin ↗ EngineeringMade to Drawing↗ EngineeringMade to Drawing ↗ INDUSTRY / APPLICATION Precision Contact Solutions Custom Hollow Pins for Secure Systems. Custom pin and socket contacts engineered around your drawing, material, plating and production requirements. Have a drawing or technical requirement?Start Your Custom Project↗ Have a drawing or technical requirement?Start Your Custom Project ↗ Aerospace& Defence↗ Aerospace & Defence ↗ Automotive↗ Automotive ↗ Communication↗ Communication ↗ Medical↗ Medical ↗ ENGINEERINGMade to Drawing QUALITYControlled Consistency PRODUCTIONScalable Manufacturing Engineering Insights Technical Articles Manufacturing knowledge and engineering solutions for precision electrical contacts. Featured Article↗How CNC Machining Improves Precision of Pin ContactsProcess control, dimensional accuracy and productio Featured Article ↗ How CNC Machining Improves Precision of Pin Contacts Process control, dimensional accuracy and production repeatability. Material SelectionChoosing The Right Material For Socket ContactsConductivity, elasticity, corrosion resistance and appl Material Selection Choosing The Right Material For Socket Contacts Conductivity, elasticity, corrosion resistance and application fit. ↗ Surface EngineeringSurface Plating Options For Electrical ContactsGold, nickel, tin and other finishes for performance a Surface Engineering Surface Plating Options For Electrical Contacts Gold, nickel, tin and other finishes for performance and durability. ↗ View All Technical Articles→ View All Technical Articles →